Manufacturing process
We possess world-class manufacturing facilities for production of high quality Polypropylene (PP) woven fabrics, woven sacks / bags. Complete quality management systems are strictly followed at each step of the manufacturing process. We Develop and maintain our facilities with modern equipment and extensive technical capabilities. Our Production lines are developed with industry leading machine. In many cases, our own specialist engineers carry out extensive customization of the base equipment to create a proprietary manufacturing process. Our manufacturing This includes tape extrusion, fabric weaving, extrusion lamination, rotogravure printing, bag forming, bag sewing, quality testing and customer shipping. The machine at our facility incorporate latest technology that provide great flexibility and cost saving in manufacturing process. Our manufacturing facilities include the following:
Extrusion & Winding
Our high speed tape stretching lines incorporate state-of-the-art technology and are calibrated to meet the highest international standards of performance and quality output. The lines are designed to meet the highest performance and quality requirement with maximum efficiency and flexibility while using minimum raw material and energy.
Fabric Weaving
High performance circular loom machines are used for producing circular fabric of PP/HDPE tapes with almost zero defect. We have 4 shuttle for open mesh (leno weave) packaging fabric for fruits & vegetable, to 6 shuttle for a vast range of packaging applications such as cement, fertilizer, polymer granules, chemicals, grains, animal feed, seeds and husk. We use latest technology – higher operating efficiencies, excellent weaving quality, lower wastage, lower energy consumption, lower maintenance.
Lamination
We use high-technology laminating machines for woven fabric, Digital Jute Bag, jumbo bag and tarpaulin. We use high speed roll change with machine non-stop, and auto registration to complete product in one process for tube fabric and coated Bopp film. Automatic roll change and non-stop as operator takes roll to designated area for pre-set up position. Within 500mm, it can joint two rolls automatically. Automatic and high speed roll change device solves raw material burned problem. It also reduces waste from uneven edge while joint.
Automatic Cutting & Sewing Machine With Liner inserting
An automatic cutting and sewing machine with liner inserting functionality is a specialized piece of equipment designed to efficiently produce lined woven bags, such as those used for packaging products like cement, fertilizer, and chemicals. This type of machine automates the processes of cutting woven fabric, sewing the bag, and inserting a liner (typically a plastic film) into the bag.
Printing
We use 6 color roll to roll printing machines for better print quality and clarity. We used most advanced carbon fiber technology, greatly reduce weight effectively, and ensure the stability of the high speed and precision, ink automatic cycle, equipped with automatic control system to guarantee the quality of printing, reduce the rejection rate. At the same time, the roller can be radial 360 degrees, lateral 1-2cm fine adjustment, easy to paste. CCD camera system and automatic color tracking to ensure the color accuracy.
We used high quality printing machineries to deliver optimum performance, better operational ease, faster print registration response, better print quality, with optimum operating speed.
Sewing
We have up to date machines from renowned manufacturers from all over the world and highly skilled operators to ensure quality of stitching. We have installed high speed, double needle woven sewing machines. The double needles of the machine provide a long lasting stitch. These machine can efficiently stitch heavy weight material such as HDPE, PP, Multiwall Papers and other type of woven sacks.
Quality
We provide a comprehensive range of Polypropylene Packaging Bags, uncoated PP bag, laminated (Coated) Bag, Gusset Bag, small PP Bag that conforms to the international quality standards. We at Ideal Fiber Industries Limited are committed to Produce and Supply products as per customer’s requirements.
We used high quality printing machineries to deliver optimum performance, better operational ease, faster print registration response, better print quality, with optimum operating speed.
Testing, Packing & Baling
All requisite laboratory equipment is utilized for quality checks at each stage of production to ensure flawless quality to the customers. Bags are checked, sorted and stacked for proper shipping to customers. Hydraulic pallet and bale press for systematic and cost efficient storage and transportation, the finished bags should be pressed and packed properly for protection. All pallets used are heat treated in house. The bags are palatalized and are wrapped with protective covers to ensure there is no dust inside. Our machines are designed for free shift operation and can produce different pressure as per the requirement.
Gravure printing
Gravure printing is commonly used in the production of magazines, catalogs, packaging, and other materials that require high-quality, consistent images over long print runs.
We used high quality printing machineries to deliver optimum performance, better operational ease, faster print registration response, better print quality, with optimum operating speed.
liner Machine
A liner machine, also known as a lining machine, is used to insert a liner or wadding into a cap or closure, creating a barrier against leaks and maintaining product freshness. These machines are crucial in various industries, including pharmaceuticals and food packaging, where tamper evidence and product protection are essential.
Liner Auto Cutting Machine
An auto liner Auto cutting machine is a machine used to automatically cut liners, often for packaging or other industrial applications, with high precision and efficiency. These machines are designed to handle various materials and can be used in different industries like apparel, packaging, and more.
We used high quality printing machineries to deliver optimum performance, better operational ease, faster print registration response, better print quality, with optimum operating speed.
Gusseting Machine
A liner machine, also known as a lining machine, is used to insert a liner or wadding into a cap or closure, creating a barrier against leaks and maintaining product freshness. These machines are crucial in various industries, including pharmaceuticals and food packaging, where tamper evidence and product protection are essential.
Infrastructure
This project is equipped with the best Quality world renowned state of art Machinery, which are imported Taiwan, Austria, India, USA, U.K, China and other Countries of the world. We have with us well developed infrastructure facilities that comprise of sophisticated process machinery as well as latest process technology that is effectively used for achieving the desired end results. The involved production operations are also well supported by services of experienced team of experts that allow us to provide our customers a wide range of choice in the PP Woven Fabrics, PP Woven Sacks / Bags & Multicolor Printed BOPP Laminated PP Woven Sacks / Bags, laminated bags, HDPE /LDPE liner bags, Jumbo Bags/ Flexible Intermediate bulk container (FIBC) of different capacity offered by us. We also produce heavy duty colorful bags.
Some of the machines that are installed at our unit and are used in the involved processes are as follows:
We offer 100% custom designed polypropylene woven bags/sacks, uncoated PP bag, Laminated (Coated) Bag, Gusset Bag, small PP Bag as per the requirements and specifications of our customers. We can also provide both inside laminated and outside laminated types PP woven bags. Lamination or coating done on the inside gives an edge when printed with bright finish and superior quality printing. We can supply the full range of sizes, shapes and colors as per your requirement. In addition to this we can offer up to 6 color printing on each side. Our polypropylene woven fabric construction makes our PP bags very strong, tear resistant, light weighted, breathable and most importantly extremely cost effective.
WPP & Digital Jute Unit:
- PP Tape Line
- Circular / Flat Woven Looms
- Multi color Printing Machine
- Two layer Extrusion Lamination
- Flexo Graphic Printing
- HDPE/ LDPE blown film Machine
- Digital Jute Lamination Machine
- Digital Jute Cutting Machine
- Stitching Machine
- Auto Bag Cutting, Sewing & Liner Insertion Machine
- Auto converting line Gusseting – Center & Bottom Sealing with Cutting
- Bales Press Machines